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      Case Studies

      Customer Success Stories

      You, our customer, are most important to us. We listen, assess and respond to your needs, as these case studies will show. Filter stories by industry, services or products.

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      Automation Helps Edesia Feed Malnourished Children

      May 25, 2020

      U.S. nonprofit organization combines its life-saving mission with modern manufacturing to help end malnutrition worldwide.

      Improving Mine to Port Efficiency

      April 23, 2020

      MRA’s Smart Stockyard Management System combines smart engineering and leverages the latest control and automation technologies from Rockwell Automation.

      Smart Manufacturing in the Metals Industry

      April 10, 2020

      Smart manufacturing is the gateway to digital transformation. Read how a metal manufacturer looked to Rockwell Automation to help them connect disparate company divisions.

      Meeting Coal Seam Gas Safety Compliance

      April 7, 2020

      Safety compliance is critical to ensure incident free oil and gas production. A fault-tolerant safety instrumented system can help meet compliance requirements.

      Accelerating Smart Manufacturing Through Education

      March 23, 2020

      Training for smart manufacturing talent starts from education. Industry-Academia collaboration can facilitate the next generation of smart manufacturing talent.

      Liquid Extraction Baler Uncovers Profit in Waste

      March 17, 2020

      This efficient solution from Harmony Enterprises fills market gap with a durable, space-saving design – and exceptional 12- to-18 month expected ROI.

      Pulp Molding Company Boosts Productivity

      February 22, 2020

      Taiwan pulp molding equipment manufacturer turned to Rockwell Automation for support on improving their product competitiveness.

      XYP Automatic Shrink Label Inserting Machines

      February 22, 2020

      XYP’s Automatic Shrink Label Inserting Machines incorporate smart machine technologies from Rockwell Automation to help improve productivity and profitability.

      Seed Packing Machine Improves Accuracy & Thru-put

      February 5, 2020

      Asytec’s seed packing machine utilises the latest automation and control technologies. It improves flexibility and reduces the requirement for manual handling.

      Taking Intelligence Underground

      February 5, 2020

      First-of-its-kind ore handling solution puts safety first at one of the world’s largest copper and gold mines.

      iTRAK System Achieves Extraordinary OEE

      February 4, 2020

      DT Engineering designs unique system that pushes the boundaries of independent cart technology. Achieves precise synchronization for dispensing/filling applications.

      Wonderful Pistachios Expands Food Production

      January 17, 2020

      Wonderful Pistachios built a new production facility to meet demand. With a control system from Rockwell Automation, the facility produces 5.6 million pounds daily.

      Pacific Coast Expands its Exporting Operation

      January 13, 2020

      The logistics company is improving flexibility, safety and efficiency by moving operators from the cab to the control room.

      An Icon-Based HMI. What Could Be Simpler?

      January 9, 2020

      Redesigned DuraKut dicer from Marlen is easier to use – and meets sanitary challenges and new consumer demands head-on. Features an icon-based HMI to speed training.

      Innovative Conveying Reduces Cost

      December 18, 2019

      Innovative conveying system from MagneMotion reduces cost and improves flexibility in medical device automated assembly system.

      3V Automation Journeys to Digital Transformation

      December 11, 2019

      To position automakers for greater success, 3V Automation worked with Rockwell Automation to implement the latest digital technologies for smart machines and equipment.

      Wastewater Plant Gains Visibility with Modern DCS

      November 29, 2019

      City of Tacoma wastewater treatment plant migrates to modern DCS and production intelligence software, gains crystal clear view into operations.

      Oil processing plant gains greater visibility

      October 29, 2019

      An oil-processing plant – with data collection and handling challenges in its loading ramps – employs Smartech Automation to develop a new fully integrated control solution

      Dairy Modernizes – and Captures Competitive Edge

      October 1, 2019

      In multiphase plant expansion, OEM Qualtech transforms manual dairy with a completely automated process.

      PPG Reduces Risk in Chemical Plant

      September 28, 2019

      Scalable SIS helps the specialty chemical producer meet acceptable risk level and expand with future plant growth.

      Automotive Company Improves Production

      September 18, 2019

      The Industrial Internet of Things (IIoT) requires rethinking how things like automobiles are made. This Korean company upgraded its control system to realize substantial benefits.

      OEM Creates First-of-its-Kind Flexible Storage

      September 18, 2019

      When space is tight, manufacturers need flexible storage systems that make fast pick and place a priority.

      Thai Biomass Plant Improves Energy Efficiency

      September 10, 2019

      A Thailand-based biomass plant building company turned to Rockwell Automation for advice and support on improving efficiency in their power plants.

      Improved predictive maintenance of Acciona Agua

      August 26, 2019

      Rockwell Automation solutions help on the predictive maintenance of machines at the Oum Azza water treatment plant from Acciona Agua.

      Latest Process Technology For Syngas Production

      July 8, 2019

      Leigh Creek Energy uses the latest process control and automation technology for syngas production.

      Packaging Machine Builder Reduces Engineering Time

      June 22, 2019

      Bosch Packaging, a global leader in providing packaging solutions in food and pharmaceutical segment, reduces the time required for machine manufacturing.

      Smart Safety Solution Benefits Plaster Mill

      June 13, 2019

      Winstone Wallboards reaps the rewards of a new smart safety solution to help grow capacity and reliability at the plaster mill.

      Quarry Invests in Intelligent Motor Control

      June 4, 2019

      Boral recently invested in an intelligent motor control solution to improve uptime and leverage the longevity and compliance provided by the latest motor control technology.

      Data Sharing Revolutionises Plant Maintenance

      June 3, 2019

      Data sharing revolutionises maintenance at Hydro Extrusion & Components Nenzing, where centrally controlled operational data enhances maintenance operations.

      PlantPAx DCS delivers total control of LNG tankers

      June 3, 2019

      Leonardo deploys PlantPAx DCS based on its modularity and openness, coupled with Rockwell Automation experience in naval, oil & gas processing and energy applications.

      Smart Saw Line Futureproofs Timber Production

      May 16, 2019

      AKD implemented the latest connected technologies to increase recovery, improve safety and reduce downtime.

      Pet Food Production Benefits From Automated Tech

      May 10, 2019

      Pet food production takes on a new level of automated technology to supply Australian pet food ingredients to the world.

      No Power Line? No Problem.

      May 1, 2019

      Built for remote locations, this LACT unit runs on solar power and scavenge gas.

      Technology Improves Wastewater Treatment Quality

      April 9, 2019

      Complex and challenging control system upgrade improves reliability and optimises plant performance.

      Operations Flow Smoothly After DCS Migration

      March 27, 2019

      Migration to a PlantPAx distributed control system helps city increase wastewater capacity, streamline control and training, and minimize overtime.

      Harmonics and Energy Cut in High-Speed Centrifuge

      February 28, 2019

      Iscador reduces energy use and harmonics in high-RPM pharma manufacturing application.

      Flour Mill Boosts Production with Control System

      February 25, 2019

      East Coast flour mill gains unprecedented operational efficiencies, increased uptime and safety improvements by switching to advanced control platform.

      Sleeman Breweries Expands With Process Automation

      February 22, 2019

      Sleeman Breweries needed to meet consumer demand. With an updated process automation system, Sleeman increased production capacity by 50 percent.

      HVAC Solution Meets Regulatory Requirements

      February 11, 2019

      Qui Long worked with Rockwell Automation to develop a new HVAC system suitable for life sciences industry – delivering higher levels of automation control and information systems.

      One Smart Conveyor. Boundless Possibilities.

      February 11, 2019

      Based on independent cart technology, new KUKA system solves assembly buffering challenges – and features extraordinary flexibility.

      New Seating Hoist System for Convention Centre

      January 25, 2019

      Automated seating system design for Adelaide Convention Centre reduces the requirement for manual handling while also providing the capability for faster changeover times.

      Driving Paper Production at Visy’s Paper Mill

      January 18, 2019

      Upgrade to legacy drive control equipment on paper machine winder helps avoid any potential for downtime while also future proofing Visy’s Tumut plant.

      KS PULSE Keeps It Simple in Latest Release

      January 14, 2019

      Faster, easier integration is now possible in this revolutionary approach to auto body assembly based on independent cart technology.

      PlantPAx DCS Helps Address Power-Gen Emissions

      January 8, 2019

      Thanks to deployment of the industry-proven PlantPAx DCS, the particulate emissions at a Romanian fossil-fuel power plant are now compliant with national targets.

      Paper Mill Achieves 91 Percent Uptime

      January 1, 2019

      Off-site support augments on-site maintenance team and helps optimize asset performance.

      Sinhyung Reduces Commissioning Time

      December 14, 2018

      Sinhyung Engineering selected a single controls supplier to help meet the changing demands of its end users and create flexible, scalable machines.

      OEM Launches First-of-a-kind Machine

      December 11, 2018

      Hirata developed a machine for the electric vehicle market that can help mass produce batteries.

      Packaging Traditional Cakes, Flexibly & Carefully

      November 30, 2018

      Livetech implemented a secondary packaging line for Galbusera-Tre Marie, an Italian brand with a long history in bakery industry. Flexibility and delicacy were key.

      Packaging Company Enhances Productivity

      November 14, 2018

      Hanyang Packaging and Engineering used Rockwell Automation Integrated Architecture to increase productivity and keep up with market demand.

      Control Solution Delivers Clear Results

      November 1, 2018

      Next generation, fully integrated, single-platform control, alarming and reporting architecture delivers clear results for water-treatment company.

      Caffè Borbone Integrates Global Tracking Solution

      October 29, 2018

      Bibit software solutions and Rockwell Automation Integrated Architecture made it possible for this well-known coffee producer to obtain important food safety certification.

      New PanelView HMI Gains NSF Certification

      October 17, 2018

      Rockwell Automation creates new NSF-Certified HMI for food industry. Stands up to extreme IP69K operational and wash down practices.

      Extraordinary Functionality – in Half the Space

      October 10, 2018

      AFA Systems takes full advantage of robotics in monobloc cartoning solution that runs on a single control platform.

      Integrated Processing Plant Maximizes Production

      October 1, 2018

      This dairy needed to increase production capacity to meet increasing consumer demand. With PlantPAx DCS, the dairy reduced energy usage and increased production.

      Serialization Solution Helps Pharma Company

      October 1, 2018

      With a turnkey serialization solution, biopharma company is creating high-quality, life-saving medicines – and surpassing current and evolving regulatory requirements.

      O&G Producer Reduces Downtime by 20 Percent

      September 28, 2018

      With integrated condition monitoring and unparalleled local support, O&G producer reduced downtime of critical assets by 20 percent.

      Simple, Best-fit Solution for Swedish Microbrewery

      September 18, 2018

      Easy to use software, best-fit hardware and clear messaging remove the need for technology know-how from operational equation.

      Combination System Saves Space – and Boosts Uptime

      August 28, 2018

      Using advanced safety and analytics, Aagard optimizes end of line operations with integrated cartoner-case packer-palletizer system.

      Distillery Modernizes for Increased Production

      August 14, 2018

      Jim Beam implements Model Predictive Control at Clermont, Kentucky distillery to maximize throughput while respecting equipment and process constraints.

      Entire Network at Geothermal Plant Modernised

      August 6, 2018

      Rockwell Automation modernises network at geothermal plant; delivering higher performance, easier diagnostics, enhanced data capture and more robust cybersecurity.

      DuPont Boosts Throughput with Batch Control System

      July 3, 2018

      Solvent plant has realized $1 million in new monthly revenue with a modern DCS system and greater batch automation.

      MCNS Optimizes Production Through Data Utilization

      June 27, 2018

      To increase efficiency, MCNS selected FactoryTalk VantagePoint to seamlessly integrate systems and organize, correlate and normalize disparate data.

      Global Food Leader Meets The Connected Enterprise

      June 8, 2018

      When IT and OT meet, efficiency among processes, people and geographies increases.

      Global Tyre Manufacturer Modernises Production

      June 6, 2018

      Global tyre manufacturer incorporates new features in its productions systems that deliver much more flexibility in terms of tyre-size changes and product handling.

      Hydro Tasmania Develops Hybrid Energy Solution

      May 6, 2018

      Australia's largest generator of clean renewable energy, Hydro Tasmania, develops industry leading hybrid system on Flinders Island.

      Arnott’s Upgrades Adelaide Production Plant

      April 30, 2018

      Arnott’s embarked on a control and HMI system upgrade to deliver increased flexibility and agility for biscuit production.

      Factory Upgrade Safeguards Gelatine Production

      April 20, 2018

      To safeguard future production of a large-scaled gelatine manufacturing plant, an innovative risk management approach was undertaken to help identify and replace legacy equipment.

      Pavillion8 Solution Optimises Dairy Production

      April 19, 2018

      With a strong commitment to continuous improvement of current manufacturing assets, Miraka invested in a solution to optimise their milk powder process.

      PlantPAx DCS Offers Real-Time Transparency

      April 18, 2018

      Using the PlantPAx DCS, ZIPPE created a high-availability and powerful batch plant within one year.

      Intelligent Motor Control Assists Explosives Plant

      April 17, 2018

      A new explosives manufacturing plant in Europe invests in the latest motor control technology from Australia.

      Retrofit Enables Threefold Increase in Capacity

      April 16, 2018

      Henshaw replaces legacy CNC system with programmable numeric control (PNC) to improve machining cell performance and flexibility.

      Heavy Industries Rely On Integrated Power Package

      March 19, 2018

      End user achieves significant cost savings and simplified start-up.

      Arkansas Steel Improves Process With Analytics

      March 1, 2018

      Arkansas Steel needed to improve workforce utilization and make continuous improvements. Software from Rockwell Automation helped increase yield by at least 3 percent.

      PNC Boosts Cutoff Machine Performance

      February 21, 2018

      With control system upgrade, Modern Machine Tool Company achieves multifunctional performance – without full-blown CNC system.

      Smart CIP System Improves Performance & Reporting

      February 8, 2018

      Central States Industrial (CSI) steps up to industry and regulatory demands with robust, modular clean-in-place solution.

      Vreugdenhil Automates its Milk Powder Plant

      January 29, 2018

      A new facility in the Netherlands can produce 7.5 tons of milk powder per hour.

      Maximum Transparency Across All Levels

      January 12, 2018

      FactoryTalk? ProductionCentre and FactoryTalk? Analytics? make transparent in real-time, what goes wrong behind the scenes.

      Deyu Lights Up Efficient Battery Production

      January 9, 2018

      Deyu's winding machines help customers achieve higher productivity and lower cost in battery production, and enhance the reliability and energy density.

      Chemical Company Migrates to Modern DCS

      January 7, 2018

      Tomatic replaces unsupported black-box hardware & software at construction chemical company with modern, integrated, connected process control solution with Industrie 4.0 capabilities.

      Connected Enterprise Improves Sinter Plant

      January 2, 2018

      Connected, integrated control solution delivers greater process precision, enhanced energy management and comprehensive data-capture capabilities at Ukrainian sinter plant.

      Large-scale Integrated PM Motor Control Solution

      December 9, 2017

      AT Equipment and Services GmbH, was tasked with the development of a precision control solution for two large permanent-magnet (PM) motors deployed in a dual-chamber shredding unit.

      iTRAK Addresses Throughput Challenges

      December 6, 2017

      ECONO-PAK was approached by Lotte Wedel to develop a packaging/cartoner machine that would more easily cater for varieties in packaging formats and product counts.

      Agile Bulk Handling Equipment

      November 30, 2017

      Find out how Rockwell Automation works with Flexicon Corporation to help them achieve a cost-effective, flexible and customizable solution for their machine development.

      CSI Sets New Standard in Clean-In-Place Mobility

      November 30, 2017

      Find out how Rockwell Automation worked with Central States Industrial (CSI) to help them reduce development time and cost with Micro850? controllers.

      Water-Treatment Plant Deploys PlantPAx DCS

      November 8, 2017

      In a recent clean water treatment project in Denmark, AB Electric A/S was tasked with developing and installing a comprehensive PlantPAx-based control and monitoring solution.

      DuPont Increases Operational Availability

      November 5, 2017

      Modernizing a plant in Brazil provided faster maintenance agility, better control of operating costs and gains in flexibility.

      Smart Machine Helps Ease Safety Compliance

      November 1, 2017

      Yalong’s gearbox assembly machine meets standard requirements for integrated safety, ultimately helping end users ease compliance and reduce costs.

      Energy Efficiency in Modern Manufacturing Plant

      October 1, 2017

      Bharat Forge Aluminiumtechnik provides innovative aluminium forging solutions for the automotive industry.

      SCADA Water System Upgrade Saves Agency Millions

      September 30, 2017

      Agency in Monterey, California, upgrades water treatment system to improve data collection and save millions with PlantPAx DCS.

      Chobani Uses the Latest in Control and Automation

      September 27, 2017

      Chobani deploys the latest control and automation technology to build a new fully automated yogurt manufacturing plant.

      Mountain View Quarries Enhances Productivity

      September 26, 2017

      A state of the art crushing and processing plant incorporates the latest technologies in intelligent motor control.

      Energy Monitoring System Improves Visibility

      September 25, 2017

      Find out how this global company improved energy efficiency and reporting through a single energy monitoring solution.

      System Conserves Space, Improves Load Stability

      September 14, 2017

      The Columbia Machine FL6200SW combines high-speed stretch wrap technology with a contemporary, modular and clean-design palletizer.

      Farmer Cooperative Grows with Process Automation

      September 7, 2017

      At Midwest Farmers Cooperative’s new ag terminal, a distributed control system enables the co-op to move grain through quickly and reach new markets.

      PlantPAx Decreases Costs and Increases Efficiency

      August 31, 2017

      With a standardized system enabled by PlantPAx, the modern DCS, KCC was able to improve efficiency, reduce engineering time, reduce downtime and improve maintenance.

      ARC Resources Optimizes Artificial-Lift Systems

      August 29, 2017

      ConnectedProduction well-manager solution helps ARC Resources maintain production levels from aging, depleting wells.

      Rockwell Automation Improves Hydraulic System

      August 29, 2017

      Thanks to Rockwell Automation servo drives and AC drives, Neotecman has reduced the design, installation and setup time of its hydraulic stamping equipment.

      Faster, “Greener,” Smarter Bottle Labeling

      August 22, 2017

      The Axon SLX high-speed shrink sleeve applicator addresses the challenges of ultra-thin film. And it relies on the latest Rockwell Automation control platform.

      Integrated Architecture Reduces Costs and Time

      August 22, 2017

      A global manufacturer of specialty papers and fibre-based engineered materials, wanted a new machine to connect seamlessly with a plant’s existing infrastructure.

      Modern DCS Achieves Flexibility, 99 Percent Uptime

      August 21, 2017

      Offshore exploration and production company achieves 99 percent uptime and improves reliability with flexible, virtualized PlantPAx modern DCS.